TL6636 | USB 3.0, Vertical Micro B Connector (Trigger)

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Kit
Block Cameras
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Product number: TL6636-PK
Manufacturer: AIVION

The TL6636 USB 3.0 interface board with trigger functionality from AIVION is tiny and easy to use HDTV USB3.0 video capture interface for the block cameras. The module receives digital video signals and sends UVC (USB Videl Class) compliant data packets to a connected host computer. Our compact TL6636 module enables the design of small camera systems that need only a single connection between the camera and PC. Video stream, control data and power will be connected by a USB 3.0 cable. For camera blocks that need more than 900 mA during startup, a Y-cable is required.

Features:

USB 3.0 Video Output

  • Up to 1080p30 uncompressed HDTV video data, 4:2:2 YUV format
  • 1920x1080p @ 25Hz, 29.97Hz, 30 Hz
  • 1280x720p @ 50Hz, 59.94Hz, 60Hz, 25Hz, 29.97Hz, 30Hz
  • The module receives digital video signals at the input and sends UVC (USB Video Class) compliant data packets containing digital video payload to a connected host computer

Trigger

  • Real-time external trigger input for MP2030M-GS global shutter camera block
  • Single LVDS data format provided by Tamron camera blocks

USB

  • Operates always as Super Speed USB3.0 device (Host or OTG operation modes are not supported)
  • Host computer must run a UVC capable operating system
  • Parallel up- and downstream of camera control and status data is possible (USB CDC)

Power

  • Full USB bus powered camera solution possible depending on camera
  • Power supply voltage for camera is generated onboard
  • Allows an external power supply

Compliance

  • RoHS compliant (2002/05/EG and 2011/65/EU)
  • UL/UR compliant

Temperature Range

  • Ambient temperature (min/max): -5°C/+60°C = 23°F/140°F
  • Operating humidity range 20% to 80%

TL6636 Block Diagram

AIVION TL6636

Power Input:

5V DC from USB3 port

Characteristics:

Power consumption (MP2030M-GS + TL6636) 7.65W (cam motors inactive)

Power consumption (MP2030M-GS + TL6636) 9.3W (boot cyle and cam motors active)

Power consumption TL6636: 2.7W/540mA@5V DC (max.)

Power consumption value conditions:
Camera monitoring mode set to 1080p30 Ambient temperature +25°C/77°F Humidity 30%

Operating and Storage Conditions:

Operating Conditions: Ambient temperature (min/max): -5°C/+60°C = 23°F/140°F - Humidity: 20%-80%

Storage Conditions: Temperature (min/max): -20°C/+60°C = -4°F/ 140°F - Humidity: 20%-80%

TL6636 PCB Connectors

AIVION TL6636

J6 USB3 microB connector

Vertical

J2 LVDS Video In

30wire microcoax connector for 4K Block Cameras. Use 30wire micro coaxial cable supplied with cable kit.

J7 External Power Supply

PinSignal
1Input voltage 5V to 7V DC
2Input voltage 5V to 7V DC
3System reset, pull to GND for reset
4GND (0V)
5GND (0V)

J9 RS232 UART Connector

PinSignal
1External trigger pulse* input, 3.3V max. Active high trigger pulse duration must be 1us minimum. Trigger pulse input has a 10kohms pullup resistor
2Trigger demo mode select input**, 3.3V max. Trigger mode select input has a 10kohms pulldown resistor
3do not connect
4Trigger response output
53.3V output (20mA max.)
6 do not connect
7 do not connect
8GND
9RXD (host to camera)
10TXD (camera to host)

TL6636 PCB Outline

AIVION TL6636

Camera Power

Camera supply voltage is generated on TL6636 by a boost converter circuit. This circuit provides 9.55V DC (+/-3%) to the camera.

NOTE:

USB3.0 is specified for 4.5W maximum output power per USB3.0 port on a computer. However, many main boards used in desktop computer systems are able to provide more USB3.0 output power. In case of notebook and laptop computers, IPCs and SBCs, it has to be checked case by case if USB3.0 output power is sufficient or not. This is in the sole responsibility of the user of TL6636. In case the host computer provides a USB3.1 port, it is recommended to use this one instead of a USB3.0 port.

TL6636 EXTERNAL POWER OPTION:

TL6636 allows to use an external power supply in case USB3 power of the computer is not sufficient. As described on page 3 of this document, external power can be input on J7. Using a voltage of 6V DC is recommended. In case an external power supply is used, this voltage is used on TL6636 for the camera supply boost converter only. All other electronic devices on TL6636 are always powered from USB3 port. No adjustments on TL6636 are required for using external power. When powering up such a configuration, external power must be supplied before or coincident with USB3 power.

EXTERNAL POWER USE PER CAMERA MODEL:

  • MP2030M-GS: Recommended, should be used
  • MP1010M-VC: Not required but can be used
  • MP1110M-VC: Not required but can be used

Host (PC) - Device Communication

TL6636 operates always as USB device which sends UVC compliant video data to a host PC. The host also communicates with the TL6636 via a serial communication channel (USB UART).

Connecting the TL6636 to the Host PC

Operating System Support

TL6636 can be used with operating systems which fully support USB UVC type data and communication. Currently supported Microsoft Windows operating systems:

  • Windows 7 (32 and 64bit)
  • Windows 8.1 (32 and 64bit)
  • Windows 10 (64bit, version 1511)

Driver Requirements

Full UVC compliant driver is required. Such drivers are supplied with Microsoft Windows 7 and 8 . Manual driver installation is not necessary. For the USB UART feature, the class driver is used. Aivion provides suitable driver assignment files. Win 10 does not require such a driver assignment file.

Video Application on Host PC

Video display and recording can be done with standard application programs like VLC player, Mplayer or similar. VLC and Mplayer are open source based applications and can be free downloaded. If users want to design their own applications software, they are free to do so. All software programming tasks are OS based and have to be built upon UVC drivers. For further information please refer to Microsoft Windows API information.

Controlling TL6636 from the Host PC via USB UART

TL6636 supports the USB UART functionality. FCB cameras connected to TL6636 can be controlled via a virtual COM port. Any host software which uses COM ports can be used. The USB UART channel is transparent for any protocol. Communication speed is 9600bit/ s or 38400bit/s maximum. Other COM port settings are (8N1).

Real-Time external Trigger Operation

NOTE: EXTERNAL TRIGGER IS AVAILABLE WITH MP2030M-GS ONLY.

Tamron’s MP2030M-GS global shutter block camera module allows for real- time triggered still image capture. Refer to MP2030M-GS technical manual provided by Tamron for details on real-time triggered still image capture operation. TL6636 USB3 full HD video streamer provides a trigger mode input for selecting one out of two available trigger modes.

Mode 1 (default, pin2/J9 0V or open): External direct trigger

Trigger pulse input on pin1/J9 is glitch filtered and driven to MP2030M-GS trigger input po

Mode 2 (pin2/J9 3.3V): Automatic periodic trigger (demo mode)

After selecting and activating trigger mode at MP2030M-GS by the related VISCA commands, the automatic trigger period is set to 1.5s. In this demo mode the camera takes an image every 1.5s (approx.).

TL6636 | Production Kit

PartnumberContent
TL6636USB 3.0 Vertical (Trigger)
TLCK-B1. TLCK-K30-200
30 pin KEL USL type micro coaxial cable, connector on both sides, length 20cm, Type 1:n
2. TLCK-FL10-150
10 pin flying leads cable for power and control(RS232/TTL), length 15cm
3. TLCK-FL05-150
5 pin flying leads cable for external power, length 15cm

TL6636-EXT | Evaluation Extension

PartnumberContent
EK-PA1100-USBPower supply and control interface board
PS-TE10A055 V AC to DC external power supply with interchangeable blade kit for USA, Europe, United Kingdom and Australian.
TL-EVK-USB-SAUSB to serial adapter
PTL-EVK-BRABracket and screws
TL-EVK-USB3-A-MICROBUSB 3.0 Cable with a USB 3.0-A male and a USB 3.0 micro-B male connector
TL6636 | USB 3.0, Vertical Micro B Connector (Trigger)
Control: RS232, USB UART
Kit: TL6636 Production Kit & Evaluation Extension
Mount Option: Behind camera
Block Cameras: AIVION AZM-FS10L | Full-HD | 10x Optical Zoom | 12x Digital Zoom, AIVION AZM-FS30L | Full-HD | 30x Optical zoom | 12x Digital zoom, AIVION AZM-FS36L | Full-HD | 36x optical Zoom | 12x digital Zoom, Sony FCB EV-7520A | Full-HD | 30x optical Zoom | 12x digital Zoom, Tamron MP1010M-VC | Full-HD | 10x Optical Zoom | 0x Digital Zoom, Tamron MP1110M-VC | Full-HD | 10x Optical Zoom | 16x Digital Zoom, Tamron MP2030 | Full-HD | 30x Optical Zoom | 16x Digital Zoom
Interface Resolution: FHD 1080p (1920 × 1080 progressive scan), FHD 1080i (1920 × 1080 split into two interlaced fields of 540 lines), HD 720p (1280 × 720 progressive scan)
Features: Aut. Trigger w. MP2030M-GS, Ext. Trigger MP2030, GPIO, Upright USB Connector
Interface: USB
Input: LVDS
Manufacturer "AIVION"
AIVION is a cooperation and a registered trademark of Visual Communication Systems GmbH and eVision Systems GmbH.

Visual Communication has outstanding knowledge in the field of video & broadcast and extensive engineering know-how in System, PCB, FPGA, and DSP design, while eVision Systems brings a strong FPGA and methodology background and decades of sales and marketing expertise into the cooperation.
The mission of the cooperation is to develop and market advanced interfaces, cameras, and video-based components mainly for OEM clients.
Today, Aivion offers the broadest range of interfaces for block cameras and has developed advanced products like the optical fiber, USB 3.0 interfaces and the USB3.0 “Plug and Play” camera. Dozens of customizations for different applications and markets round off the customer driven approach.
To assure best quality all products are manufactured in Germany.
Related links of the manufacturer

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The newly designed lens provides high resolution and low aberration, making it capable of capturing high resolution images that span from the Tele end from the screen center to the surrounding edges. There is no image deterioration using the 30x enhanced optical zoom. Experience full sharpness and dramatically reduced chromatic aberration in full HD output and also achieve images with sharp resolution during 4M output. Flare reduction with the new iris Diamond flares and ghosts that occur on lenses disrupts focusing and deteriorates the image quality. The new lens adopts 7 blades compared to the conventional 2 blades, improving this phenomenon by generating fine circular flares, and thus greatly improving image quality. Color image acquisition during ICR ON On conventional models, only black and white images are achieved while the IR cut filter was removed. The new ICR ON COLOR function enables the camera to capture shots with color even when the IR cut filter is removed. It is effective for color visibility in dark environments. The precision of color reproduction varies depending on the light source and brightness. Spot Focus · Spot AE · Spot AWB Enables functioning of AF, AE, and AWB only in specified areas within the screen. Enables independent specification of any rectangle of the entire screen divided in 6 x 8. For example, if the subject location is specified with Spot AE, enables capturing of images with Exposure effects reduced even if brightness changes occur outside the specified frame. Adjustable ROIs Screen divided in 6 x 8 Wide Dynamic Range (Wide-D) Wide-D mode is a function for dividing an image into several blocks for correcting blocked-up shadows and blown-out highlights in accordance with the intensity difference. It enables image acquisition in which portions ranging from dark to light can be recognized, even when capturing a subject with a large intensity difference that is backlit or includes extremely light regions of interest. Wide Dynamic Range Off Wide Dynamic Range On Sony FCB-EV9500L Specifications Specification FCB-EV9500L (Full HD· LVDS) Basic Features Image Sensor (Number of effective pixels) 1/1.8-type STARVISTM CMOS Sensor (Approx. 4.17M pixels)    Output Image Size (H x V) 1920x1080, 1280x720   Signal System 1080p/60, 1080p/59.94, 1080p/50, 1080p/30, 1080p/29.97, 1080p/25, 1080i/60, 1080i/59.94, 1080i/50, 720p/60, 720p/59.94, 720p/50, 720p/30, 720p/29.97, 720p/25   Minimum Illumination (50%, High Sensitivity Mode ON) ICR-Off mode: 0.009 lx (Shutter Speed: 1/30 s), 0.0012 lx (Shutter Speed: 1/4 s or 1/3 s) ICR-On mode: 0.00008 lx (Shutter Speed: 1/30 s), 0.000005 lx (Shutter Speed: 1/4 s or 1/3 s, 30%)   Minimum Illumination (50%, High Sensitivity Mode OFF) ICR-Off mode: 0.09 lx (Shutter Speed: 1/30 s), 0.012 lx (Shutter Speed: 1/4 s or 1/3 s) ICR-On mode: 0.00063 lx (Shutter Speed: 1/30 s)   Recommended Illumination 100 lx to 100,000 lx   Image S/N  Wide end to Tele end - 4.8 s (Focus Tracking ON), 2.9 s (Focus Tracking OFF) Wide end to Digital 12x tele - 6.1 s (29.97p/59.94p), 6.4 s(25p/50p)      Gain Auto/Manual (0 dB to 50.0 dB), 0 to 28 steps   Shutter Speed 1/1 to 1/10000 s, 22 steps   Sync System Internal   Exposure Control 0 dB to ± 10.5 dB, 15 steps   Backlight Compensation Yes   Gamma Standard / Straight gamma   Aperture Control 16 steps   White Balance Auto, ATW, Indoor, Outdoor, One Push WB, Manual WB, Outdoor Auto, Sodium Vapor Lamp (Fix/Auto/Outdoor Auto), Spot AWB   AE (Auto Exposure Mode) Full Auto, Manual, Priority mode (shutter/iris), EV compensation, Spot AE, Slow AE   Zoom 30x Enhanced Optical Zoom 36x StableZoom and 12x Digital Zoom  - StableZoom increases the magnification by combining optical zoom and digital zoom  - FCB-EW9500H: For 1080p, 1080i, and 720p only.   Lens (wide to tele) f = 6.5 mm to 162.5 mm, F1.6 to 4.8   Zoom Mode Standard Mode / Variable Mode / Direct Mode   Zoom Movement Speed Wide end to Tele end - 4.8 s (Focus Tracking ON), 2.9 s (Focus Tracking OFF) Wide end to Digital 12x tele - 6.1 s (29.97p/59.94p), 6.4 s(25p/50p) Digital wide to Digital 12x tele - 1.4 s (29.97p/59.94p), 1.6 s (25p/50p)   Focusing System Auto Focus (Normal AF, Interval AF, Zoom Trigger AF [Sensitivity: normal, low]), Manual (Standard, Variable, Direct), One Push Trigger, Full Scan One Push Trigger, Near Limit, ICR-on Correction, Spot Focus   Focus Movement Time ∞ to Near: 1.4 s   Horizontal Viewing Angle 58.1° to 2.3°   Minimum Object Distance (wide end to tele end) 100 mm to 1200mm Camera Features Auto ICR Yes   Wide Dynamic Range (Wide-D) Yes   Visibility Enhancer Yes   Defog Yes (low/mid/high)   Noise Reduction Yes (3D + 2D / Independent setting (3D, 2D))   Progressive Scan Mode Yes   Image Stabilization Yes: Super image stabilizer (Super / Super+ FCB-EW9500H: For 1080p, 1080i, and 720p only.)   Spot Light Avoidance Yes   Motion Detection Yes   Privacy Zone Masking Yes   Alarm Yes   Slow AE Response Yes   Picture Effects Black White (Monochrome Image)   Picture Freeze Yes   Electronic-Flip (E-FLIP) Yes   Mirror Image Yes   Slow Shutter Yes   Temperature Readout Yes   Title Display Yes (20 characters / line, max. 11lines)   Camera Mode Display Yes (English) Interface Video Output Digital : Y/Pb/Pr 4:2:2 (LVDS) (Y: 8 bit, C: 8 bit, Vsync, Hsync, Field, Clock) (SMPTE274M/SMPTE296M)   Camera Control Interface VISCA protocol (CMOS 3.3V Level, 5.5V tolerance); Baud Rate : 9.6 kbps, 19.2 kbps, 38.4 kbps, 115.2 kbps, Stop bit: 1 bit General Power Requirements 7.0 V to 12.0 V DC   Power Consumption 6.1 W (When motor operates: 7.8W)   Operating Temperature "-5 °C to +60 °C (23 °F to +140 °F)"   Storage Temperature "-20 °C to +60 °C (–4 °F to +140 °F)"   Operating Humidity 20% to 80% (Absolute humidity: 36 g/m3)   Storage Humidity 20% to 95% (Absolute humidity: 36 g/m3)   Dimensions (W x H x D) 56.0 x 64.0 x 125 mm (2 1/4 × 2 5/8 × 5 in.)   Mass Approx. 439 g (15 oz.)
Product number: SL4651-PK-Sony-FCB-EV9500L-1

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Sony FCB-EV9520L
Sony FCB-EV9520L
Sony's newest block camera 1/2.8-type Full HD color image sensor boasts exceptional sensitivity, providing clear and detailed images even in environments with a minimum illumination as low as 0.009 lx The camera's dimensions match those of the conventional FCB-EV7520 series, ensuring effortless replacement and seamless integration.
Product number: FCB-EV9520L

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Tamron MP1010M-VC
Tamron MP1010M-VC
AIVION Extension Kit: No Evaluation Extension Kit | AIVION Interface: TL7050 | HD | Dual 3G-SDI & HD-SDI and HDMI Interface
Features Tamron MP1010M-VC Block Camera1/3-type CMOS (Progressive Scan)10x optical zoom f=3.3 to 33.0 mm F1.8 to 3.41/2.8 type Exmor CMOSWide-Dynamic RangeVC (Vibration Compensation)Noise reduction (3D + 2D)Slow shutterPrivacy zone maskingVISCA protocolVideo Output: Digital: Y/Pb/Pr 4:2:2 (LVDS)
Product number: TL7050-PK-Tamron-MP1010M-VC-1

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Tamron MP3010M-EV camera modul
Tamron MP3010M-EV
AIVION Extension Kit: No Evaluation Extension Kit | AIVION Interface: TL8651 | HD | 3G-SDI & HD-SDI Interface
Full upgrading compatibility with the previous models of MP1010/MP1110 seriesEquipped with industry-leading compact 10x zoom lens New functions for the various applications (High sensitivity, Day/Night function, Multi-interface, etc.
Product number: TL8651-PK-Tamron-MP3010M-EV

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